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Cast Film Making Machine

April 21, 2018 • Mrunal Ramanuj

 

 

 

  • Cast Film Making Machine
  • Cast Film Making Machine India
  • Cast Film Making Machine Manufacturer
  • Cast Film Making Machine Plant
  • Cast Film Making Machine Line
  • Cast Film Making Machine Unit
  • Cast Film Making Machine Export
  • Cast Film Making Machine in Ahmedabad
  • Cast Film Making Machine India in Ahmedabad
  • Cast Film Making Machine Plant in India
  • Cast Film Making Machine Manufacturer in India
  • Cast Film Making Machine Manufacturer in Ahmedabad
  • #Cast #Film #Making #Machine

 

Cast Film Making Machine produced on chill roll lines have become an indispensable product in the packaging industry. They provide versatile and high-quality options for safe and economic packaging of products. To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films and Blister films.

The Extrusion Cast Sheet Line process is gaining increased popularity and enjoying sustained growth worldwide. New lines are being installed in a significant number and the market segments penetrated by this technology are on the rise. This article identifies the main components of a cast extrusion line and presents the fundamental aspects that require consideration when approaching cast film technology.

 

 

Applications of Cast Film Making Machine:

Cast Film Making Machine are used for food and textiles packaging, flower wrapping, as photo album page protectors, as coating substrates in extrusion coating processes or laminated to other materials in the formation of more complex films, among others. Typically, the cast film process involves the use of coextrusion, which is a simultaneous extrusion of two or more materials from a single die to form a multi-layered film. This is because in many cases the final application of the plastic film demands a performance that cannot be achieved if the film is composed of only one material. For example, in many instances food packaging applications require the use of films with oxygen barrier capabilities. To meet the requirement a high oxygen barrier material like EVOH is combined with polyolefin materials in a multi-layered structure. Coextruded films typically contain up to seven layers; however, the use of more layers is becoming more common. The number of layers, their position in the coextrudate and their individual thickness are all variables that change depending on the particular application of the film.

Benefits/Limitations of Cast Film Making Machine

Unlike the blown film process, the cooling of the film with cast extrusion is highly efficient. This allows for higher production line speeds resulting in higher production rates with superior optical properties of the product. The degree of draw and orientation is significantly lower in the cast film process than in the blown film process. This is the reason why the thickness distribution

in the machine cross direction is more uniform with cast processes (with variations that could be as low as ± 1.5%)

In Cast Film Making Machine the edges of the film are trimmed due to dimensional irregularities and/or poor layer distribution. As a result, the process can be negatively affected if the trimmed material cannot be recycled. Recent flat die system technology has minimized this problem by significantly reducing the amount of wasted material in coextrusion processes. This subject will be covered to some extent in a subsequent section
The table below shows the specifications of these coextruded films. In the structures, EVOH is used to provide the oxygen barrier, the presence of PP as a skin layer facilitates the thermoformability of the film, and the PE used as a skin layer acts as a heat-sealing material. Combining PVdC with EVOH is an effective way to address the potential loss of oxygen barrier capabilities experienced by the EVOH when exposed to moisture like in the case of meat packaging. Nylon material is used in combination with EVOH to provide added barrier when the film is to be thermoformed and the rigidity of the EVOH limits the thickness of the EVOH layer.

Introduction of Cast Film Making Machine
Stretch cling film machine mainly use LLDPE, LDPE or recycled LLDPE material to produce one side sticky or 2 sides sticky stretch film, cling film, cast stretch film etc. The width from 20mm to 2000mm, single layer to 2 layers, 3 layers, 5layers and so on.

Double layers PE Cast Film Making Machine Main parts: One electrical power control box, 2 extruders, one die, 2 cooling forming rollers, on-line recycling system, auto-cutting system, auto-winding system, 2 winding shafts etc.
Layers to be produced: 2 layers (one side sticky or two sides sticky stretch film)
Spare parts: All advanced spare parts are imported from Japan, Taiwan, China brand parts etc.
Width to be produced: Min 20mm to max 1500mm.

Thickness to be produced: 0.01mm-0.05mm
2. Use: 
1) The most usage pallet packaging: Such as fertile, cement, chemicalindustrial raw material, building material etc.
2) Horizontal packaging: Metal pipe, aluminum alloy material, timber etc.
3) Rotational twist: Rolling paper, carpet etc.
4) Binding: Glass container, acceptance etc.
5) Break-bulk packaging: Soybean, grain, plastic particle etc.
6) Storage packaging: Such as grass.
7) Manual packaging: It is used in wholesales, journal, printing, electronic product, foodstuff etc.
8) Ring twist packaging: Type, wire, cable, steel silk etc.

 

  • Factory Add : – Ocean Extrusions Pvt Ltd
  • Plot No. 01, Survey No. 325,
  • B/h. Jalaram Saw Mill,
  • Kujad, Daskroi,
  • Ahemadabad, Gujarat,
  • INDIA – 382430
  • Corporate Office :-
  • Ocean Extrusions Pvt Ltd B-101,
  • First Floor, Galaxy Business Park,
  • Opp. Torrent Power Station,
  • Sardar Patel ( SP ) Ring Road,
  • Nikol, Ahmedabad, Gujarat,
  • INDIA – 382415.
  • Email: sales@oceanextrusions.com, oceanextrusions@gmail.com
  • Web: www.oceanextrusions.com, www.blownfilmline.in, www.oceanextrusionsmachine.com

 

Blown Film Extrusion Machine

December 27, 2017 • Mrunal Ramanuj

Blown Film Extrusion Machine

Blown Film Extrusion Machine India

Blown Film Extrusion Machine Plant

Blown Film Extrusion Machine Manufacturer

Blown Film Extrusion Machine Exporter

Blown Film Extrusion Machine Line Plant Unit

Blown Film Machine Exporter

Blown Film Machine India

Blown Film Machine Manufacturer

Blown Film Line

Blown Film India

Blown Film Machine

Blown Making Machine

Plastic Blown Film Machine

Plastic Extrusion Machine

Blown Film Extrusion Plant

Blown Making Machine

Plastic Carry Bag Making Machine

Plastic Blown Extruder Line

Plastic Processing Machine

Plastic Extrusions Machine

Ocean Extrusions Pvt Ltd, Ahmedabad is Manufacturer and Exporter of Plastic Extrusions Machinery Like Monolayer Blown Film Plant, Two layer Blown Film Plant, Multilayer Blown Film Plant, PP/HDPE Box Strapping Line, PET Box Strapping Line, Synthetic String (Sutli) Plant, PP Monofilament Plant, PET Monofilament Plant, Raffia Tape Stretching Line, Air Bubble Sheet Plant, Extrusion Coating Lamination Plant, PP-TQ Blown Film Plant, Plastic Recycling Machine, Fully Auto Die Face Cutter Recycling Machine, Rotogravure Printing Machine, Adhesive Coating Lamination Machine, LD PP Waste Washing Line, PET Waste Washing Line, Extrusion Cast Stretch Film Line, PU Tubing Plant, Slitting Rewinding Machine, Coma Paper Coating Machine

We are Exporting our Machine in Different Countries like Indonesia, Brazil, Nigeria, Bangladesh, Russia, Mexico, Japan, Ethiopia, Philippines, Viet Nam, Egypt, Iran, Germany, Turkey, Thailand, U.K., France, Italy, Tanzania, South Africa, Myanmar, South Korea, Colombia, Kenya, Spain, Argentina, Sudan, Uganda, Algeria, Iraq, Poland, Canada, Morocco, Afghanistan, Saudi Arabia, Peru, Malaysia, Uzbekistan, Nepal, Ghana, North Korea, Australia, Sri Lanka, Syria, Zambia, Zimbabwe, Senegal, South Sudan, Tunisia, Belgium, Greece, Portugal, Belarus, United Arab Emirates, Serbia, Switzerland, Honduras, Jordan, Lebanon, Singapore, Denmark, Liberia, New Zealand, Kuwait, Georgia, Albania, Qatar, Mauritius, Fiji, Cyprus, Bhutan, Maldives, Etc.

Two Layer ABA Die Blown Film Extrusion Lines with the best combination of technology and performance. These low investment, power efficient, high – speed plants can give processors the competitive edge and quick return on their investment.

Two layer ABA Die blown film Line has a great demand in global market for its wide range of packaging products that can be produced from it. Two layer ABA Die blown film machine is an economical solution to create moderate barrier films for shopping bags, crop covers, carry bags used in textile sector, etc. It consumers low power and when it comes to return on investment, packaging industry can made good and fast profit. Similarly, two layer blown film line materials can also be produced from this single plant.

Features :

  • Manual as well as pneumatic screen changer
  • Oscillating haul-off
  • Internal bubble cooling
  • Automatic bubble cage
  • Online thickness monitoring AND surface winders with taper tension Control.

Applications :

  • Film for Shopping Bags
  • Film for Liners
  • Stretch Film
  • Shrink Film
  • Lamination Film
  • Biodegradable Film

Factory Add :

Ocean Extrusions Pvt Ltd
Plot No. 01, Survey No. 325,
B/h. Jalaram Saw Mill,
Kujad, Daskroi,
Ahmedabad, Gujarat, INDIA – 382430

Corporate Office :

Ocean Extrusions Pvt Ltd
B-101, First Floor,
Galaxy Business Park,
Opp. Torrent Power Station,
Sardar Patel ( SP ) Ring Road,
Nikol, Ahmedabad, Gujarat, INDIA – 382415.

Email: sales@oceanextrusions.com, export@oceanextrusions.com

Web:
http://www.oceanextrusions.com/

http://www.oceanextrusion.com/

http://www.blownfilmline.in/

http://www.oceanextrusionsmachine.com/

http://www.plasticextrusionmachinemanufacturer.com/

Mobile: +91-97243 25400/01/03/04, +91-971400 0686/87, +91-92272 06356, +91-97243 33147

HDPE Monofilament Machine Line

November 25, 2017 • Mrunal Ramanuj

HDPE Monofilament Machine Line

HDPE Monofilament Machine Line India

HDPE Monofilament Machine Line Exporter

HDPE Monofilament Machine Line Manufacturer

HDPE Monofilament Machine Line Machine

Monofilament Plant Manufacturer in India

PP HDPE Monofilament Plant Machine

Mono Filament Machine Exporter

Monofilament Machinery

Plastic Monofilament Machine Manufacturer

Nivar Making Machine

Plastic Rope Making Machine

Plastic String Machine India

Plastic Extrusion Monofilament Machine

Plastic Extrusions Machine

Plastic Processing Machine

Plastic Machine India

Plastic Extrusion Machine Manufacturer and Exporter

Plastic String Machine Exporter

Monofilament Yarn Making Machine

Ocean Extrusions Pvt Ltd, Ahmedabad is Manufacturer and Exporter of Plastic Extrusions Machinery Like Monolayer Blown Film Plant, Two layer Blown Film Plant, Multilayer Blown Film Plant, PP/HDPE Box Strapping Line, PET Box Strapping Line, Synthetic String (Sutli) Plant, PP Monofilament Plant, PET Monofilament Plant, Raffia Tape Stretching Line, Air Bubble Sheet Plant, Extrusion Coating Lamination Plant, PP-TQ Blown Film Plant, Plastic Recycling Machine, Fully Auto Die Face Cutter Recycling Machine, Rotogravure Printing Machine, Adhesive Coating Lamination Machine, LD PP Waste Washing Line, PET Waste Washing Line, Extrusion Cast Stretch Film Line, PU Tubing Plant, Slitting Rewinding Machine, Coma Paper Coating Machine

We are Exporting our Machine in Different Countries like Indonesia, Brazil, Nigeria, Bangladesh, Russia, Mexico, Japan, Ethiopia, Philippines, Viet Nam, Egypt, Iran, Germany, Turkey, Thailand, U.K., France, Italy, Tanzania, South Africa, Myanmar, South Korea, Colombia, Kenya, Spain, Argentina, Sudan, Uganda, Algeria, Iraq, Poland, Canada, Morocco, Afghanistan, Saudi Arabia, Peru, Malaysia, Uzbekistan, Nepal, Ghana, North Korea, Australia, Sri Lanka, Syria, Zambia, Zimbabwe, Senegal, South Sudan, Tunisia, Belgium, Greece, Portugal, Belarus, United Arab Emirates, Serbia, Switzerland, Honduras, Jordan, Lebanon, Singapore, Denmark, Liberia, New Zealand, Kuwait, Georgia, Albania, Qatar, Mauritius, Fiji, Cyprus, Bhutan, Maldives, Etc.

Monofilament is a kind of yarn used as an end product through the weaving process.
Woven filaments are used for fishing nets, ropes, and yarn. This fiber is also used in Parachute Fabric and in Para-glider and Hot Air Balloon etc. It is an ideal fiber for Automotive Air Bags and Timing Belt applications. Also used in a range of Industrial and Military Applications etc.

 

Application:

Fishing Line

Ropes

Agriculture/horticulture Nettings

Safety/Fence Netting

Fishing Net

Textile Fiber

Sewing Thread

Tooth Brush

Brush & Broom

Badminton Racquet String

Awning Cloth

Engineering Plastics/Films

Marine Ropes

Hose Reinforcement

Brush /Broom

Glass Cutting

Other industrial purpose

Substrates for various coated fabrics including High Performance Tents, Performance fabrics in Sports ware etc.

Factory Add :

Ocean Extrusions Pvt Ltd
Plot No. 01, Survey No. 325,
B/h. Jalaram Saw Mill,
Kujad, Daskroi,
Ahmedabad, Gujarat, INDIA – 382430

Corporate Office :

Ocean Extrusions Pvt Ltd
B-101, First Floor,
Galaxy Business Park,
Opp. Torrent Power Station,
Sardar Patel ( SP ) Ring Road,
Nikol, Ahmedabad, Gujarat, INDIA – 382415.

Email: sales@oceanextrusions.com, export@oceanextrusions.com

Web:
http://www.oceanextrusions.com/

http://www.oceanextrusion.com/

http://www.blownfilmline.in/

http://www.oceanextrusionsmachine.com/

http://www.plasticextrusionmachinemanufacturer.com/

Mobile: +91-97243 25400/01/03/04, +91-971400 0686/87, +91-92272 06356, +91-86907 94554

Cast Film Making Machine

October 3, 2017 • Mrunal Ramanuj

Cast Film Making Machine

Cast Film Making Machine India

Cast Film Making Machine Manufacturer

Cast Film Making Machine Exporter

Cast Film Making Machine Line

Cast Film Making Machine Manufacturer in India

Cast Line

Stretch Film Making Machine

Ocean Extrusions Pvt Ltd, Ahmedabad is Manufacturer and Exporter of Plastic Extrusions Machinery Like Monolayer Blown Film Plant, Two layer Blown Film Plant, Multilayer Blown Film Plant, PP/HDPE Box Strapping Line, PET Box Strapping Line, Synthetic String (Sutli) Plant, PP Monofilament Plant, PET Monofilament Plant, Raffia Tape Stretching Line, Air Bubble Sheet Plant, Extrusion Coating Lamination Plant, PP-TQ Blown Film Plant, Plastic Recycling Machine, Fully Auto Die Face Cutter Recycling Machine, Rotogravure Printing Machine, Adhesive Coating Lamination Machine, LD PP Waste Washing Line, PET Waste Washing Line, Extrusion Cast Stretch Film Line, PU Tubing Plant, Slitting Rewinding Machine, Coma Paper Coating Machine

We are Exporting our Machine in Different Countries like Indonesia, Brazil, Nigeria, Bangladesh, Russia, Mexico, Japan, Ethiopia, Philippines, Viet Nam, Egypt, Iran, Germany,
Turkey
, Thailand, U.K., France, Italy, Tanzania, South Africa, Myanmar, South Korea, Colombia, Kenya, Spain, Argentina, Sudan, Uganda, Algeria, Iraq, Poland, Canada, Morocco, Afghanistan, Saudi Arabia, Peru, Malaysia, Uzbekistan, Nepal, Ghana, North Korea, Australia, Sri Lanka, Syria, Zambia, Zimbabwe, Senegal, South Sudan, Tunisia, Belgium, Greece, Portugal, Belarus, United Arab Emirates, Serbia, Switzerland, Honduras, Jordan, Lebanon, Singapore, Denmark, Liberia, New Zealand, Kuwait, Georgia, Albania, Qatar, Mauritius, Fiji, Cyprus, Bhutan, Maldives, Etc.

Cast films produced on chill roll lines have become an indispensable product in the packaging industry. They provide versatile and high-quality options for safe and economic packaging of products.

To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films and Blister films.

The Extrusion Cast Sheet Line process is gaining increased popularity and enjoying sustained growth worldwide. New lines are being installed in a significant number and the market segments penetrated by this technology are on the rise. This article identifies the main components of a cast extrusion line and presents the fundamental aspects that require consideration when approaching cast film technology.

Applications:

Cast films are used for food and textiles packaging, flower wrapping, as photo album page protectors, as coating substrates in extrusion coating processes or laminated to other materials in the formation of more complex films, among others. Typically, the cast film process involves the use of coextrusion, which is a simultaneous extrusion of two or more materials from a single die to form a multi-layered film. This is because in many cases the final application of the plastic film demands a performance that cannot be achieved if the film is composed of only one material. For example, in many instances food packaging applications require the use of films with oxygen barrier capabilities. To meet the requirement a high oxygen barrier material like EVOH is combined with polyolefin materials in a multi-layered structure. Coextruded films typically contain up to seven layers; however, the use of more layers is becoming more common. The number of layers, their position in the coextrudate and their individual thickness are all variables that change depending on the particular application of the film.

Benefits/Limitations of Cast Film Extrusion Machine

Unlike the blown film process, the cooling of the film with cast extrusion is highly efficient. This allows for higher production line speeds resulting in higher production rates with superior optical properties of the product. The degree of draw and orientation is significantly lower in the cast film process than in the blown film process. This is the reason why the thickness distribution

in the machine cross direction is more uniform with cast processes (with variations that could be as low as ± 1.5%)

In cast extrusion the edges of the film are trimmed due to dimensional irregularities and/or poor layer distribution. As a result, the process can be negatively affected if the trimmed material cannot be recycled. Recent flat die system technology has minimized this problem by significantly reducing the amount of wasted material in coextrusion processes. This subject will be covered to some extent in a subsequent section
The table below shows the specifications of these coextruded films. In the structures, EVOH is used to provide the oxygen barrier, the presence of PP as a skin layer facilitates the thermoformability of the film, and the PE used as a skin layer acts as a heat-sealing material. Combining PVdC with EVOH is an effective way to address the potential loss of oxygen barrier capabilities experienced by the EVOH when exposed to moisture like in the case of meat packaging. Nylon material is used in combination with EVOH to provide added barrier when the film is to be thermoformed and the rigidity of the EVOH limits the thickness of the EVOH layer.

Factory Add :

Ocean Extrusions Pvt Ltd 
Plot No. 01, Survey No. 325,
B/h. Jalaram Saw Mill,
Kujad, Daskroi,
Ahmedabad, Gujarat, INDIA – 382430

Corporate Office :

Ocean Extrusions Pvt Ltd 
B-101, First Floor,
Galaxy Business Park,
Opp. Torrent Power Station,
Sardar Patel ( SP ) Ring Road,
Nikol, Ahmedabad, Gujarat, INDIA – 382415.

Email: sales@oceanextrusions.com, export@oceanextrusions.com

Web: 
http://www.oceanextrusions.com/

http://www.oceanextrusion.com/

http://www.blownfilmline.in/

http://www.oceanextrusionsmachine.com/

http://www.plasticextrusionmachinemanufacturer.com/

Mobile: +91-97243 25400/01/03/04, +91-971400 0686/87, +91-92272 06356, +91-86907 94554

Woven Sack Extrusion Coating Lamination Machine

September 18, 2017 • Mrunal Ramanuj

Woven Sack Extrusion Coating Lamination Machine 

Woven Sack Extrusion Coating Lamination Machine India

Woven Sack Extrusion Coating Lamination Machine Exporter

Woven Sack Extrusion Coating Lamination Machine Manufacturer

Woven Sack Extrusion Coating Lamination Machine Line

 

Extrusion coating and extrusion laminating are converting processes that allow different substrate materials to be combined to obtain a single compound structure. The materials involved may include plastics, paper, carton board, or aluminum foils.

For coating thin layer of polyolefins (Mainly LDPE/PP) on substrates like Paper, Cotton Cloth, Woven fabrics, Non Woven Fabric, Craft paper, Jute fabrics, Aluminium foil, BOPP film, Polyester film, etc. up to 3150 mm Web width applications.

Coating extensively used in a wide variety of food and non-food applications.
Tandem Lamination Plant For coating Circular Woven fabric, for producing multi layer laminates up to 5 layers along with the various substrates like Paper, Aluminum foil, Polyester film etc.

Coating Lamination Machine is suitable for the double -layer and multiple layer lamination of such roll film materials as BOPP, PET, Nylon, CPP, CPE, aluminium foil and paper etc

coating PE/PP on substrates like Woven Fabric/Sacks, Tarpaulin, Cotton Cloth, Jute Fabric, Paper, Aluminum foil, BOPP Film, Polyester Film, CPP Film, Jumbo Bags, Non Woven Fabric, etc.

Our Featured Tandem Lamination Plant with fully Auto Back to Back Registration System and centralized Control System for coating combinations up to 5 Layers for producing Multilayer Laminated Products with Combination of various substrates like Woven Fabrics, BOPP, Paper, Aluminum foil, Polyester Film, etc.

Application:-

Paper Coating and Laminating

Flexible Packaging

Board Coating and Laminating

Fabric scrim and Non-Woven

 

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